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Magnetic Particle Crack Detector

Name: Magnetic Particle Crack Detector
Brand: Sami Lab Tek
Price: 20000.0 INR
Availability: InStock

Price 20000.0 INR/ Piece

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MOQ : 1 Piece

Magnetic Particle Crack Detector Specification

Surface Treatment
Powder Coated

Length
Approximately 800 mm

Diameter
Magnet Pole Diameter: 60 mm

Operating System
Manual/Electro-magnetic

Power
2 kW

Color
Blue

Material
Mild Steel Body with Copper Coils

Height
Approximately 430 mm

Voltage
230V AC

Feature
Portable, Easy Operation, Sensitive Crack Detection

Weight
55 kg (Approx)

Usage
Industrial Non-Destructive Testing

Load Capacity
1000 Amps Max

Application
Crack Detection in Ferrous Components

Control Panel
Digital Current Meter & Timer

Connection Cable Length
3 meters

Cooling System
Built-in Air Cooled Fan

Magnetization Type
AC / HWDC / FWDC selection

Mobility
Mounted on Wheels

Accessories Supplied
Prods, Magnetic Yoke, Test Bar, Powder Applicator

Insulation Resistance
Above 20 Mega Ohms

Maximum Component Size
Up to 1200 mm length

Test Method
Magnetic Particle Inspection

Safety Feature
Overload and Short-Circuit Protection

Magnetic Particle Crack Detector About

The Magnetic Particle Crack Detector is a highly efficient and portable device designed for detecting cracks and defects in ferromagnetic materials. It is widely used in industries such as construction, power plants, shipbuilding, oil & gas, and manufacturing for inspecting welds, pipelines, pressure vessels, and structural components.

The equipment consists of a magnetic yoke that generates a strong magnetic field when placed on the test surface. When magnetic particles (dry powder or wet suspension) are applied, they accumulate at defect locations, making cracks clearly visible to the inspector.

The instrument is compact, lightweight, and easy to operate, making it suitable for both field and laboratory testing. Advanced models support both AC and DC magnetization, allowing detection of surface as well as slightly subsurface defects.

Technical Specifications

Type: Magnetic Yoke / MPI Detector
Magnetization: AC / DC (dual mode in advanced models)
Lifting Power: 4.5 kg to 18 kg (typical range)
Pole Spacing: Adjustable (0200 mm approx.)
Power Supply: 230V AC / Battery (model dependent)
Duty Cycle: 50%
Weight: Approx. 23 kg
Accessories: Carry case, magnetic powder, contrast paint (optional kit)

Key Features

Non-destructive and highly reliable crack detection
Detects surface and near-surface defects
Portable and lightweight design
Adjustable pole spacing for different geometries
Available in AC/DC and battery-operated models
Suitable for on-site inspection

Applications

Weld inspection in pipelines and structures
Pressure vessels and boilers
Shipbuilding and offshore structures
Automotive and manufacturing industries
Rail tracks and heavy machinery

Reliable Crack Detection for Ferrous Components

Our Magnetic Particle Crack Detector ensures effective detection of surface and slightly subsurface cracks in a range of ferrous components. Its advanced magnetization technology and sensitive readings make it a vital tool in quality assurance processes, especially in industries where structural integrity is crucial. The device is portable, easy to operate, and suitable for both manual and electro-magnetic testing.

User-Friendly Features and Enhanced Safety

The system incorporates a digital current meter, timer for precise process control, and a built-in air-cooled fan to maintain optimal operating temperatures. Overload and short-circuit protection add layers of safety, while superior insulation resistance (>20 Mega Ohms) increases equipment longevity. Its powder-coated finish and rugged mild steel construction promise durability during industrial usage.

Portability and Comprehensive Accessories

Mounted on wheels with a convenient 3-meter connection cable, this crack detector is easy to transport and set up in any workshop or inspection area. Supplied with essential accessories, it streamlines crack detection on components of varied sizes and shapes. The setup is designed for quick deployment, supporting both onsite and offsite inspection tasks with minimal fuss.

FAQ's of Magnetic Particle Crack Detector:

Q: How does the Magnetic Particle Crack Detector identify cracks in ferrous components?

A: The device uses magnetic particle inspection, where magnetic fields are applied to the test component using selectable AC, HWDC, or FWDC currents. Cracks and defects disturb the magnetic field, attracting applied magnetic particles and making them visible, which allows for accurate crack identification.

Q: What is the maximum size of component that can be tested with this equipment?

A: This crack detector is designed to accommodate components up to 1200 mm in length, making it suitable for a broad range of industrial parts and assemblies.

Q: When should magnetic particle inspection be performed during production?

A: Magnetic particle inspection should typically be conducted after significant manufacturing processes, such as machining or welding, and before final assembly or dispatch, to ensure the structural integrity of ferrous components.

Q: Where can this magnetic particle crack detector be used?

A: Thanks to its portable, wheel-mounted construction, the detector is ideal for use in various settings, including fabrication shops, maintenance facilities, and field assessment sites throughout India.

Q: What is the process for operating the detector?

A: Simply connect the device to a 230V AC supply, use the included accessories (prods, yoke, test bar, applicator) to setup, select the desired magnetization type on the control panel, and observe for particle indications after powder application. The digital controls and timer ensure monitored, repeatable testing.

Q: How does the built-in cooling system enhance operation?

A: The integrated air-cooled fan helps maintain optimal internal temperatures during continuous usage, preventing overheating and supporting reliable performance over long inspection sessions.

Q: What are the key benefits of using this Magnetic Particle Crack Detector?

A: Users benefit from accurate and sensitive crack detection, robust safety features, portability, easy operation, and a comprehensive set of accessories. The powder-coated, mild steel construction ensures lasting durability, and the variety of magnetization options provides versatility for diverse industrial applications.

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