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Two stage Air Compressor Test Rig

Name: Two stage Air Compressor Test Rig
Brand: Sami Lab Tek
Price: 80000.0 INR
Availability: InStock

Price 80000.0 INR/ Piece

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MOQ : 1 Piece

Two stage Air Compressor Test Rig Specification

Features
Complete Instrumentation with Safety Devices, Portable Structure, Easy Operation and Maintenance

Glass Type
Borosilicate (for manometer tubes)

Display Type
Analog Pressure Gauges, Digital Panel Meter for Power

Power Supply
230V AC, 50 Hz Single Phase

Control Type
Manual Valve Operation + Electrical Control Panel

Shape
Rectangular Base Frame with Vertical Mounting

Speed Range
Up to 1440 RPM

Temperature Resistance
Up to 80C (For safe operation)

Accuracy
1% (Measurement Instrumentation)

Type
Two Stage

Dimension (L*W*H)
1200 mm x 800 mm x 1200 mm (Approx)

Equipment Type
Test Rig

Equipment Materials
Mild Steel Powder Coated Frame, Stainless Steel Piping, Painted Steel Tank

Power
2 HP (1.5 kW) Electric Motor

Voltage
220 V AC, 50 Hz

Material
MS and SS fabrication

Application
Engineering Laboratories, Educational Demonstration, Testing of Air Compressors

Capacity (Ltr)
80 Liters (Tank Volume)

Noise Level
Less than 80 dB at 1 meter distance

Starter Type
DOL Starter with Indicator

Intercooler Type
Finned Tube Type

Recommended Use
Flow, Pressure, Volume Efficiency, Energy Consumption Testing

Compressor Stages
Two (High Pressure and Low Pressure cylinders)

Weight
Approx. 120 kg

Measuring Instruments
Pressure Gauge, Temperature Indicator, Manometer, Energy Meter

Safety Devices
Pressure Release Valve, Motor Protection, Non-return Valve

Mounting
Rigid Steel Casing with Anti-vibration Pads

Sump Tank Material
Stainless Steel

Cooling System
Air Cooled Intercooler between stages

Lubrication
Splash Lubrication

Safety Standard
Complies with IS 5456-2006

About Two stage Air Compressor Test Rig

We are offering a high-quality Two Stage Air Compressor Test Rig used for studying and analyzing the performance of a two-stage reciprocating air compressor. This equipment is widely used in mechanical engineering laboratories, technical institutes, and research centers for experimental and educational purposes.

The setup is designed to measure important parameters such as pressure, temperature, volumetric efficiency, and power consumption at different stages of compression. It is built with a robust structure, precise measuring instruments, and user-friendly controls to ensure accurate and reliable test results.

Product Details

Usage: Air Compressor Performance Testing
Application: Mechanical Engineering Laboratory / Training Institutes
Type: Two Stage Reciprocating Air Compressor
Feature: Accurate, Durable, Educational Use
Operation: Manual / Laboratory Setup
Condition: New

Comprehensive Instrumentation for Accurate Analysis

The test rig is equipped with precision instruments such as analog pressure gauges, digital energy meters, borosilicate manometer tubes, and temperature indicators. These tools enable detailed evaluation of compressor efficiency, pressure, and energy consumption. The inclusion of a clear control panel and manual valve operation offers hands-on experience in operating and monitoring compressor behavior during laboratory testing and demonstration sessions.

Superior Engineering and Reliable Safety Features

Constructed with a durable mild steel powder-coated frame and stainless steel piping, the air compressor test rig is built for longevity and frequent use. Safety is paramount, with integrated devices such as a pressure release valve, motor protection system, and non-return valve, ensuring safe operation under a variety of test scenarios. The system's anti-vibration pads and noise attenuation ensure a quiet laboratory environment, enhancing focus and comfort for users.

Ideal for Educational and Experimental Applications

This two-stage air compressor test rig is specifically designed for engineering labs and technical demonstrations. Its portable and easy-to-maintain construct makes it suitable for repetitive educational use and research. The stainless steel tank and accurate measurement capabilities support rigorous testing. Educators and students alike benefit from a platform that thoroughly demonstrates principles of air compression, energy efficiency, and system safety.

FAQ's of Two stage Air Compressor Test Rig:

Q: How does the intercooler system improve compressor performance in this test rig?

A: The air-cooled finned tube intercooler reduces the temperature of compressed air between the two stages, enhancing overall efficiency. Lower air temperature after the first stage reduces the work required by the second stage, resulting in better energy savings, prolonged equipment lifespan, and more consistent test results.

Q: What are the main measurements and tests that can be performed with this apparatus?

A: This test rig allows measurement of pressure, flow rate, air volume, temperature, and energy consumption. These measurements enable thorough efficiency analysis, performance testing, and validation of compressor operation in lab environments, as well as the demonstration of thermodynamic concepts.

Q: When should the safety devices on the compressor test rig be engaged or checked?

A: Safety devices, such as the pressure release valve, motor protection, and non-return valve, should be regularly inspected before each use. During operation, these features automatically engage in case of abnormal conditions to prevent equipment damage and ensure user safety.

Q: Where is this compressor test rig most effectively used?

A: The rig is best suited for engineering laboratories, educational institutions, and workshop demonstrations where detailed analysis of air compressor performance is required. Its robust construction and portable design allow for convenient setup and relocation within these educational facilities.

Q: What is the process for starting and operating the two-stage air compressor test rig?

A: Operation begins by checking all connections and ensuring correct voltage supply. Using the DOL starter and control panel, users can turn on the rig, monitor readings from the measurement instruments, and manually adjust valves for the desired testing conditions. Safety systems ensure secure operation throughout the process.

Q: How does the portable structure benefit users conducting laboratory experiments?

A: The compact, rigid steel frame with anti-vibration pads and moderate weight (approx. 120 kg) allow easy movement, positioning, and secure placement in various laboratory setups. This portability is especially beneficial for instructors and students working in shared or multi-purpose lab spaces.

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